Big capacity automatic egg tray production line

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Working Principle of the Fully Automatic Rotary Drum Egg Tray Molding Machine

What is a rotary drum egg tray molding machine ?

The automatic rotary drum egg tray molding machine is a highly efficient, continuous-process pulp molding device. Its core structure consists of a rotating "drum" fitted with multiple egg tray forming molds. During operation, it rotates intermittently—much like a Ferris wheel—to sequentially execute the following steps:

1. Pulp Suction & Molding: The drum faces dip into the pulp tank; utilizing vacuum suction, pulp fibers are uniformly drawn onto the die surfaces to form a wet preform.

2. Natural Dewatering: As the drum rotates upward, the vacuum continues to extract moisture; additionally, certain machine models incorporate cold pressing to further squeeze out water.

3. Product Transfer: Upon reaching the transfer station, a blast of air is used to demold the wet preform, releasing it onto a conveyor belt or a transfer die.

4. Molds Cleaning: The empty forming molds pass through a cleaning station where they are thoroughly rinsed before entering the next production cycle.

 

Core System Components

Pulping system: Waste paper is shredded and blended to create a pulp slurry with a stable, consistent concentration.

Forming system: The core component is the rotary drum molding machine; the greater the number of molds faces on the drum (e.g., 4, 8, or 12), the higher the production output.

Drying system: The wet preforms enter a multi-layer drying line (e.g., 6 layers) to undergo rapid drying and curing.

Auxiliary systems: A vacuum system handles the suction required for molding, while a water circulation system ensures zero wastewater discharge.

 

Why Choose a Fully Automatic Rotary Drum Egg Tray Molding Machine ?

1)   High Efficiency: Features continuous rotation, rapid molding cycles, and high output capable of producing up to 10,000 trays per hour.

2)   Low Labor Costs: The entire production line requires only 3 to 6 operators to maintain 24-hour continuous operation.

3)   Stable Product Quality: PLC automatic control ensures constant pulp concentration, molding pressure, and drying temperatures, resulting in egg trays with uniform thickness that are resistant to deformation.

4)   Versatility: By simply swapping out the aluminum or plastic forming molds, the machine can be used to produce coffee cup carriers, fruit trays, or industrial shock-absorbing packaging.

 

Selection Tip:

If transitioning from sample development, it is recommended to start with a 4-sided rotary drum egg tray machine with a capacity of 2000–3000 pieces per hour.


Models and Output of Rotary Drum Egg Tray Molding Machines


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